DX8563 Microcomputer Cardboard Compression Testing Machine

DX8563 Microcomputer Cardboard Compression Testing Machine

    The DX8563 Microcomputer Carton Compression Tester is a professional testing instrument specially developed for testing the compressive strength, stacking performance and pressure resistance of various packaging containers such as cartons, paper boxes, plastic barrels and composite packaging. It adopts a high‑precision mechanical structure and an intelligent microcomputer control system, which can truly simulate the pressure environment of packaging during transportation, storage and stacking, and provide accurate and reliable test data for packaging design, production quality control, logistics safety evaluation and third‑party inspection. This document systematically introduces the technical parameters, product characteristics, application scope and core advantages of the DX8563 tester in detail, to help users fully understand its performance and application value.

1. Technical Parameters

In terms of test capacity, the DX8563 provides two optional configurations, including 2 tons (20kN) and 5 tons (50kN), with a high resolution of 1/50000, which can capture subtle force changes in the compression process and ensure the accuracy of test results. Its measurement accuracy is controlled within ±1% of the full scale, fully meeting the requirements of domestic and international testing standards for packaging compressive performance.

The instrument has two kinds of customizable test space specifications, which are 1200×1200×1000mm and 1500×1500×1800mm respectively, which can meet the test requirements of large‑size cartons, special‑shaped packaging and large‑volume transport packaging. The compression speed is stepless adjustable within the range of 0.001‑200mm/min, and users can set the test speed flexibly according to different standards, sample materials and test purposes, so as to ensure that the test process is consistent with the actual application scenario.

The overall dimension of the host machine is 195cm in length, 120cm in width and 198cm in height. The matching computer and console are 100cm in length, 60cm in width and 118cm in height. The net weight of the host is 1238kg. The heavy‑duty integrated steel structure design ensures the stability of the whole machine during high‑load compression, avoids vibration or offset affecting data accuracy, and makes the equipment run more stably for a long time.

The instrument is designed in accordance with GB 4857.4 Pressure Test Method for Transport Packages and other relevant national and international standards, which ensures the standardization, authority and comparability of test data. The power supply adopts AC 220V, which is in line with the conventional industrial power environment, easy to install and use on site, and can be widely used in factories, laboratories and testing institutions.

2. Product Features

The DX8563 Microcomputer Carton Compression Tester has obvious technical characteristics in structure design, control system and test function, which can meet diversified testing needs.

First of all, it is equipped with a high‑precision measurement system. The core components include high‑sensitivity load cell and high‑precision ball screw drive mechanism. The resolution of 1/50000 enables the instrument to accurately collect real‑time force and displacement changes during the compression process, and the measurement error is controlled within ±1%, ensuring the authenticity and repeatability of test data. The stepless speed regulation function supports both high‑speed preloading and low‑speed precision testing, which can adapt to different test standards and material characteristics.

Secondly, the instrument adopts microcomputer automatic control and humanized operation mode. Equipped with a special test control system and friendly operation interface, it supports one‑key setting of test parameters, automatic operation, real‑time data display and automatic storage of results. During the test, the system can draw pressure‑displacement curves in real time, record peak force, deformation, pressure holding time and other key data, and support historical data query, comparison and analysis. At the same time, multiple safety protection functions are configured, including overload protection, emergency stop button and stroke limit protection, which can effectively avoid equipment damage and personal injury caused by misoperation, overload or out‑of‑control stroke.

Thirdly, it has a variety of test modes to meet different testing purposes. The instrument supports three commonly used test modes: compressive strength test, fixed value pressure test and stacking test. The compressive strength test applies continuous pressure to the sample until it is damaged, automatically capturing the maximum pressure value, which is used to evaluate the ultimate bearing capacity of packaging. The fixed value test can set a specified pressure to judge whether the sample is qualified by detecting whether the sample deforms or damages under this pressure. The stacking test can maintain a constant pressure for a long time, simulate the actual stacking state in the warehouse, and test the durability and pressure resistance of the package under long‑term load, providing data support for logistics stacking height design.

Fourthly, the instrument has a large test space and strong adaptability. The customizable test space can accommodate large cartons, special‑shaped boxes, round barrels, square barrels and other packaging of different sizes, breaking the size limitation of traditional small compression testers. The heavy‑duty frame structure and high‑strength material ensure that the machine still maintains high rigidity under high load, does not deform or shake, and ensures the stability and accuracy of the test.

3. Application Scope

The DX8563 compression tester is widely used in the compressive performance test of various packaging containers, covering multiple materials and shapes of packaging products. Its main test objects include corrugated boxes of various specifications, honeycomb paper boxes, common paper boxes, plastic barrels for edible oil, mineral water and chemical products, paper barrels, paper cans, IBC barrels, special‑shaped packaging for food, electronic products, daily cosmetics, as well as bulk packaging bags and composite material packaging.

In terms of industry application, the instrument is widely used in packaging manufacturing enterprises, logistics and warehousing industry, product manufacturing industry, third‑party testing institutions and quality supervision departments. In packaging manufacturing enterprises, it is mainly used for incoming material inspection, production process quality control, finished product factory inspection and packaging structure optimization design, helping enterprises improve packaging quality and reduce production costs. In the logistics and warehousing industry, the instrument is used to evaluate the pressure resistance and stacking performance of packaging, predict possible damage during transportation and storage, reduce cargo loss rate, and improve logistics safety.

In food, electronics, daily chemicals, hardware and other manufacturing industries, enterprises can use this instrument to test the protective performance of outer packaging, ensure that products are not damaged in the process of transportation, loading and unloading and sales, and improve product qualification rate and brand reputation. For third‑party testing institutions and quality supervision departments, the DX8563 tester can provide standardized and authoritative test reports, which are used for product quality certification, market access inspection and complaint evidence collection, and play an important role in maintaining market order and consumer rights.

4. Product Advantages

Compared with similar instruments on the market, the DX8563 Microcomputer Carton Compression Tester has obvious advantages in accuracy, stability, functionality, safety and cost‑effectiveness.

First, it has high reliability and durability. The whole machine adopts high‑strength steel structure, with anti‑rust and anti‑wear surface treatment, and the net weight of the host is 1238kg, which ensures good stability under long‑term and high‑frequency use. The high‑precision screw drive reduces mechanical wear, extends the service life of the equipment, and the sensor has strong anti‑interference ability, maintaining stable test accuracy in complex industrial environments.

Second, it has efficient data management and analysis capabilities. The system can automatically store test data, generate real‑time curves, support data export in Excel, PDF and other formats, facilitate users to arrange reports and file archives, and meet the quality management system requirements of enterprises. The human‑machine interface is clear and intuitive, supporting both Chinese and English display, which is convenient for operators to get started quickly and also suitable for international customers to use and maintain.

Third, the instrument complies with national and international relevant standards, and the test process and data output are standardized and unified. The test results can be directly used as the basis for packaging design improvement, logistics scheme formulation, product quality certification and factory inspection, helping enterprises smoothly enter the domestic and international markets and meet customer audit and customs inspection requirements.

Fourth, it has high flexibility and cost‑performance ratio. Users can choose different test force ranges and test space sizes according to their own needs, avoiding over‑configuration or insufficient function. The stepless speed regulation and multiple test modes improve the application scope of the equipment, and the automatic control function reduces manual operation, improves test efficiency, reduces labor cost and later maintenance cost.

Fifth, the safety design is in place and the operation is friendly. The instrument is equipped with complete safety protection devices to ensure the safety of operators and equipment. The operation logic is simple, the training cost is low, and even users without professional testing background can quickly master the operation method, which is very suitable for large‑scale use in production lines and laboratories.