Introduction:
This machine is a 25 tons flat vulcanizing machine, suitable for pressing various molded products, such as rubber and plastic, as well as thin sheet products. This machine tool is a four column integral structure, with a pressing type of downward (upward) pressure, divided into three parts: the main engine, oil tank, and electric control box. The host is equipped with components such as plungers, oil cylinders, fixed plates, and movable plates. The fuel tank has components such as oil pumps, pipelines, valves, etc. The oil pump is driven by an electric motor, and the electrical control box is equipped with a button switch, magnetic starter, timing alarm, brake temperature controller, overload protector, etc. When the motor is overloaded, it can automatically cut off the power supply. The electric heating is controlled by an automatic temperature controller in three ways, which can be
adjusted freely within the range of 20-200 degrees. After reaching a certain temperature, the circuit can automatically maintain a constant temperature,and when the set vulcanization time is reached, an automatic alarm will sound.
The core advantages of flat vulcanizing equipment:
Efficient production and quality assurance: High production efficiency: Automated operation shortens the vulcanization cycle, reduces human intervention, and increases production capacity. For example, fully automatic models achieve parameter presetting and process automation through the PLC control system, significantly improving efficiency. Stable processing quality: Precise temperature control (±3°C) and pressure control (0.5% F.S. accuracy) ensure uniform vulcanization and reduce the rate of defective products. Process flexibility and controllability Adjustable parameters: Vulcanization temperature (from room temperature to 300°C), pressure (0.8-24MPa), time and exhaust frequency, etc. can all be flexibly set through the touch screen to meet the requirements of different materials (such as natural rubber, thermoplastic elastomers). Multi-stage pressurization and exhaust: Supports 6-stage progressive pressurization and 0-10 exhaust Settings, optimizing the vulcanization process and enhancing product density.
Structural design and durability: Advantages of frame structure: Compared with the traditional column structure, the frame design allows for the installation of larger diameter hydraulic cylinders, reducing the number and simplifying maintenance. The upper crossbeam is more reasonably stressed, reducing weight and having an attractive appearance. High-temperature resistant material: Imported steel plates or hot-pressed plates that have undergone carbonization quenching treatment are adopted. They are heat-resistant and have fast heat conduction, with a service life of over 8 years. Wide range of applications: It is applicable to the vulcanization molding of rubber (such as tires and seals), plastics (such as thermoplastic polyolefins) and composite materials, covering multiple fields including automobiles, electronics and construction. Safety and environmental protection features Multiple safety protections: Emergency shutdown, limit devices and abnormal alarm systems ensure operational safety. Energy conservation and environmental protection: High-efficiency heating elements and insulation structures reduce energy consumption. Some models are equipped with exhaust gas treatment devices, meeting the requirements of green manufacturing.
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